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1. Accuracy Guarantee
Precision Design and Manufacturing:
DYH series planetary reducers use advanced CAD/CAM software in the design stage to calculate and optimize the precise gear geometry and meshing parameters. During the manufacturing process, high-precision CNC machine tools are used for processing to ensure that the key parameters such as gear tooth shape, pitch, and tooth direction meet extremely high precision standards. In addition, the internal organization of the material is improved through heat treatment process, the hardness and wear resistance of the gear are improved, and the accuracy of the transmission is further guaranteed.
Strict Assembly Process:
During the assembly process, the DYH series planetary reducer follows a strict quality control process. From cleaning and inspection to assembly of parts, each step is carefully designed and strictly implemented. In particular, the assembly of key components such as gears and bearings uses special fixtures and measuring tools to ensure that parameters such as assembly clearance and coaxiality are within the specified range. At the same time, a comprehensive performance test will be carried out after the assembly is completed to ensure that the accuracy of the transmission system meets the design requirements.
Temperature and lubrication control:
Temperature is one of the important factors affecting transmission accuracy. The DYH series planetary reducer is designed with full consideration of heat dissipation, and adopts a reasonable oil channel layout and cooling method to ensure that the temperature of the transmission system is stable during operation. At the same time, high-performance lubricating oil or grease is selected, which has good extreme pressure anti-wear and thermal stability, and can maintain stable lubrication effect under high temperature and heavy load conditions, reduce friction and wear, and thus ensure the accuracy of transmission.
2. Stability guarantee
Structural optimization:
The structural design of the DYH series planetary reducer fully considers the needs of rigidity and stability. The optimized planetary gear system layout and support method are adopted to enable the transmission system to withstand large torque and impact. At the same time, the reasonable box structure and sealing design effectively prevent the intrusion of external impurities and the leakage of internal lubricating oil, ensuring the long-term stable operation of the transmission system. In addition, advanced technical means such as finite element analysis are used to predict and optimize the stress distribution and deformation of the transmission system to improve the stability of the overall structure.
Braking and overload protection:
In order to ensure the safety of the transmission system, the DYH series planetary reducer is equipped with a hydraulic normally closed multi-disc brake or no brake, which is selected according to the application requirements. The brake can brake quickly when needed to prevent accidents. At the same time, hydraulic valves such as overload valves are also integrated. When the transmission system is subjected to a load exceeding the design requirements, it can automatically cut off the power source or adjust the transmission ratio to avoid damage to the transmission components. This overload protection mechanism greatly improves the reliability and stability of the transmission system.
Material and surface treatment:
The material and surface treatment of the transmission components have an important impact on the stability and life of the transmission system. The DYH series planetary reducer uses high-strength materials such as high-quality alloy steel to manufacture transmission components, and undergoes special treatment processes such as heat treatment and surface hardening to improve the wear resistance, corrosion resistance and fatigue resistance of the components. These treatment processes not only improve the surface hardness and roughness of the components, but also improve the internal structure of the material, so that the transmission components can still maintain stable performance under harsh working conditions. In addition, advanced surface treatment technology (such as shot peening) is used to further strengthen the transmission components to further improve their stability and durability.
Customized service:
In order to meet the special needs of different customers, the DYH series planetary reducer provides customized services. Customers can choose the appropriate transmission ratio, output gear type, braking method and other configurations according to their working conditions and performance requirements. Through close communication and cooperation with customers, we are able to provide customized solutions that meet customer needs and ensure the best matching and stability of the transmission system. This customized service not only improves the applicability and competitiveness of the product, but also creates greater value for customers.
